Stronger ElectroMax-Plus Overband Magnet

Bunting ElectroMax Overband Magnet

The design objective of creating a more compact and powerful electromagnetic Overband Magnet led the Bunting engineering team to develop the ElectroMax-Plus. Electro Overband Magnets Electromagnetic Overband Magnets use an oil-cooled or air-cooled wire coil to generate a deep and strong magnetic field.  The electromagnetic force radiates from a coil wound around a steel core…

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Demonstrating the ElectroMax Overband Magnet’s Power

Overhead magnet machine

The ElectroMax Overband Magnet has proved extremely popular since the launch in May 2019. Shipments average at over one ElectroMax per month with an increasing number of mobile plant, mining and recycling companies turning to the air-cooled ElectroMax Electro-Overband Magnet as a high-performance, lightweight option to the traditional Permanent Overband Magnet. Technical information: Overband Magnets…

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Two New Overband Magnet Models

Bunting PMax Overband Magnet

Bunting has added two new models to their popular and highly successful range of Permanent Overband Magnets.  The two new designs – the PCB-C (Compact) and QBC (Quick Belt Change) – meet specific requirements of reduced maintenance time and lighter weights.  These models expand the Overband range, which also includes the classic PCB model. The…

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Magnetic Disc Separator Processes Beach Sands

Magnetic Disc Separator Processes Beach Sands

Bunting’s latest Magnetic Disc Separator (MDS) is for processing and separating key minerals from a beach sands deposit.  The three-stage Magnetic Disc Separator is destined for a mineral processing operation in Africa. The Magnetic Disc Separator Magnetic Disc Separators (MDS) enable an accurate separation of minerals with varied magnetic susceptibilities.  Typically, a Magnetic Disc Separator…

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Tramp Metal Removed from Reclaimed Kaolin

Open and closed bullet magnet

A major UK mineral processing company has installed two large Bullet Magnets to remove tramp ferrous metal from dry reclaimed kaolin. After initial discussions, Bunting conducted controlled tests in the Redditch Centre-of-Excellence.  The reclaimed kaolin had a broad particle size range, with 95% below 250 microns.  Iron contamination was approximately 1000ppm (although it could peak…

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3 Overband Magnet Installation Problems

Overband magnet at processing plant

The Permanent Overband Magnet is one of the most commonly used magnetic separators.  Overband Magnets are found in most recycling plants recovering steel cans and other ferrous metals from a wide range of waste materials as well as in quarries (protecting crushers & screens) and on mobile plant (screens and crushers).  However, incorrect installation leads…

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Junction City Mining Installs Overband Magnet in US Quarry

Mining Overband Magnet

One of the largest quarries in the US state of Georgia is protecting their processing plant against damage from tramp ferrous metal by installing a Bunting PCB1206-EL Permanent Crossbelt Separator. Junction City Mining helps build bridges in the US southeast by supplying high-quality aggregate materials for construction. The company required a massive structure to handle the…

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American Quarries Install TN77 Metal Detectors

American Quarries Install TN77 Metal Detectors

TN77 Metal Detectors are proving popular with quarry operators in the USA.  The industrial Metal Detectors identify tramp metal in conveyed aggregate and prevent damage to screens and crushers. The TN77 metal detector is a tunnel-type Metal Detector used widely in the quarrying, mining and recycling industries where the conveyed material is non-metallic or non-conductive. …

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Detecting and Removing Tramp Metal from Conveyors

TN77 Metal Detector operating in an aggregate quarry

The process of quarrying aggregate and mining ore often results in the introduction of tramp metal.  The effective detection and removal of this tramp metal is critical to prevent damage to crushers, screens and conveyors, and is achieved using metal detectors and magnetic separators. The design of metal detector or magnetic separator is dependent upon…

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