Modified ToughFlex® Belt for Overband Magnets

Bunting has joined forces with Smiley Monroe to modify a ToughFlex® belt for Overband Magnets.  The new belt is more resistant to excessive wear in arduous working conditions. Overband Magnets have a permanent or electromagnetic block mounted between two pulleys over which continuously runs a cleaning belt.  In operation, the Overband Magnet is suspended over…

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Atherton Material Handling Installs Bunting Suspension Electro Magnet

Bunting Suspension Electro Magnet installed by Atherton Materials Handling

Atherton Material Handling has installed a Bunting Suspension Electro Magnet at a calcium carbonate quarry in Melton, UK.  The Suspension Electro Magnet removes tramp ferrous metal prior to a metal detector, reducing the number of metal detection trips and increasing productivity. Atherton Material Handling originally contacted Bunting to find a solution to the problem of…

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Metal Detectors Prevent Plant Damage at Plasmor

Bunting TN77 Metal Detector installed at Plasmor

Plasmor has installed three Bunting metal detectors to locate tramp metal and prevent damage to processing plant at their building block manufacturing site in Heck, East Yorkshire, UK. Plasmor Limited produce a wide range of innovative and high-quality building blocks for commercial, industrial, residential and prestigious construction projects.  Established in 1959, Plasmor Limited remains privately…

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Single, Twin and Tri Pole Overband Magnet Development

Overband Magnet

Bunting has developed three designs of Permanent Crossbelt Overband Magnet (PCB), with different magnetic polarity, to suit an ever-expanding range of applications.  Overband Magnets are mounted over conveyors to separate ferrous metal from non-magnetic material and are commonly used in industries including mining, quarrying, recycling, and wood. The magnetic field of a Permanent Crossbelt Overband…

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Magnetic Metal Free Areas under Overband Magnets

A common question asked when a client is installing an Overband Magnet or Suspension Magnet is whether the conveyor idlers, frame and housing could become magnetically induced. When installed suspended above a conveyor, the Overband Magnet and Suspension Magnet work by projecting a magnetic field down and through material transported on a conveyor.  This magnetic…

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Benefits of the Overband Magnet Armoured Belt

Overband Magnet Armoured Belt

The highest wear part on an Overband Magnet is the belt that transfers the separated metal away from the conveyor and into a collection area.  In order to reduce such wear, Bunting developed a special lightweight armouring for the rubber belt. The Overband Magnet Armoured Belt is in operation in recycling, mining, quarrying and bulk…

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Hillhead Success for Bunting

The Hillhead quarrying, construction and recycling show (Buxton, UK, 25-27 June, 2024) was blessed with a decent spell of weather for the throngs of international visitors.  Bunting’s ideally located stand, on the downslope towards the pavilion, was busy for the whole 3-days. Bunting has exhibited at Hillhead for decades, with metal detectors, magnetic separators and…

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Bunting ElectroMax-Plus Protects Aggregate Crushers

A UK construction materials company installed an ElectroMax-Plus Overband Magnet to remove tramp ferrous metal from quarried material prior to crushing.  Bunting specified, designed and built the powerful electromagnetic Overband Magnet at their UK manufacturing facility in Redditch. The ElectroMax-Plus Installation The ElectroMax-Plus Overband Magnet is installed at magnesium limestone quarry in Derbyshire, United Kingdom. …

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ElectroMax Overband Magnet Power at Hillhead 2024

ElectroMax-Plus Overband Magnet

The compact but powerful characteristics of the ElectroMax Overband Magnet are highlighted on Bunting’s stand C9 at the Hillhead quarrying, construction and recycling show (25-27 June, 2024).  The ElectroMax is accompanied on the stand by the TN77 and meTRON 05D metal detectors, and a permanent suspension magnet. Solving Metal Separation Problems at Hillhead Magnetic separators…

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120 ElectroMax Overbands Sold in Five Years

ElectroMax Overband Magnet

April 2024 marks five years since the launch of the ElectroMax Overband Magnet and, in that period, Bunting has built and shipped 120 units for a value exceeding £3 million.  The ElectroMax Overband Magnets provide the enhanced separation of ferrous metal from conveyed material in recycling plants, mines, and quarries, bulk handling terminals, and power…

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