Modified ToughFlex® Belt for Overband Magnets

Bunting has joined forces with Smiley Monroe to modify a ToughFlex® belt for Overband Magnets.  The new belt is more resistant to excessive wear in arduous working conditions. Overband Magnets have a permanent or electromagnetic block mounted between two pulleys over which continuously runs a cleaning belt.  In operation, the Overband Magnet is suspended over…

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Bunting Develops High-Intensity Electromagnetic Wet Filter

Bunting has developed a new Electromagnetic Wet Filter with an ultra-high-intensity, background magnetic field (from 3,500 up to 10,000 Gauss).  The magnetic separation technology separates fine iron and paramagnetic minerals from liquids and slurries and is used in the ceramics, mineral processing, and recycling industries, as well as cleaning wastewater in steel production and power…

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Atherton Material Handling Installs Bunting Suspension Electro Magnet

Bunting Suspension Electro Magnet installed by Atherton Materials Handling

Atherton Material Handling has installed a Bunting Suspension Electro Magnet at a calcium carbonate quarry in Melton, UK.  The Suspension Electro Magnet removes tramp ferrous metal prior to a metal detector, reducing the number of metal detection trips and increasing productivity. Atherton Material Handling originally contacted Bunting to find a solution to the problem of…

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Single, Twin and Tri Pole Overband Magnet Development

Overband Magnet

Bunting has developed three designs of Permanent Crossbelt Overband Magnet (PCB), with different magnetic polarity, to suit an ever-expanding range of applications.  Overband Magnets are mounted over conveyors to separate ferrous metal from non-magnetic material and are commonly used in industries including mining, quarrying, recycling, and wood. The magnetic field of a Permanent Crossbelt Overband…

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Magnetic Metal Free Areas under Overband Magnets

A common question asked when a client is installing an Overband Magnet or Suspension Magnet is whether the conveyor idlers, frame and housing could become magnetically induced. When installed suspended above a conveyor, the Overband Magnet and Suspension Magnet work by projecting a magnetic field down and through material transported on a conveyor.  This magnetic…

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Benefits of the Overband Magnet Armoured Belt

Overband Magnet Armoured Belt

The highest wear part on an Overband Magnet is the belt that transfers the separated metal away from the conveyor and into a collection area.  In order to reduce such wear, Bunting developed a special lightweight armouring for the rubber belt. The Overband Magnet Armoured Belt is in operation in recycling, mining, quarrying and bulk…

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Hillhead Success for Bunting

The Hillhead quarrying, construction and recycling show (Buxton, UK, 25-27 June, 2024) was blessed with a decent spell of weather for the throngs of international visitors.  Bunting’s ideally located stand, on the downslope towards the pavilion, was busy for the whole 3-days. Bunting has exhibited at Hillhead for decades, with metal detectors, magnetic separators and…

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Bunting ElectroMax-Plus Protects Aggregate Crushers

A UK construction materials company installed an ElectroMax-Plus Overband Magnet to remove tramp ferrous metal from quarried material prior to crushing.  Bunting specified, designed and built the powerful electromagnetic Overband Magnet at their UK manufacturing facility in Redditch. The ElectroMax-Plus Installation The ElectroMax-Plus Overband Magnet is installed at magnesium limestone quarry in Derbyshire, United Kingdom. …

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High Intensity Magnetic Separation at UK Mining Conference

Magnetic Disc Separator across the conveyed mineral mix

High intensity magnetic separation and enhanced tramp metal magnetic separation is the focus for Bunting at the UK Mining Conference in Cornwall, UK (12-13 June 2024). High-profile delegates including investors, brokers, operators, and the mining supply chain attend the two-day conference, held at the historic Princess Pavilion in Falmouth in Cornwall. The recent rise in…

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ElectroMax Overband Magnet Power at Hillhead 2024

ElectroMax-Plus Overband Magnet

The compact but powerful characteristics of the ElectroMax Overband Magnet are highlighted on Bunting’s stand C9 at the Hillhead quarrying, construction and recycling show (25-27 June, 2024).  The ElectroMax is accompanied on the stand by the TN77 and meTRON 05D metal detectors, and a permanent suspension magnet. Solving Metal Separation Problems at Hillhead Magnetic separators…

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